First step is to assemble the basic box, in this case of plywood, with glue and screws or nails.
Cut the side facers first. Apply glue to the case edge.
Turn the case upright and you're ready to install the facings. Cut and install any dividers of shelves. The simplest method, especially for overlap doors, is to install veneer tape over the plywood edges. These edges must first, however, be sanded smooth. A more traditional method is to install individual facer strips over the front edges of the case. These normally fit flush with the outside edges of the case, but overlap the inside edges.
Cut the two side casings first, fitting them flush with the upper end of the sides and the lower edge of the toe space. Fasten these in place with glue and No. 6 finish nails. Then cut the lower facer to fit between the two side facers, ensuring the correct width to match the top edge of the bottom shelf and the bottom edges of the toe spaces on the sides. To cut to length, cut one end smooth and square, then hold it in place and use a sharp pencil to mark the length. Cut the pieces square using a fine-toothed blade in a radial arm saw. Glue in place and fasten with No. 6 finish nails into the case-bottom edge. Use No. 8 finish nails through the side facings into the sides to further secure in place. Cut the top facing in the same manner, ripping to width, and then cutting to length. All facers should have their edges jointed smooth.
Align the facer flush with the case edge and fasten in place with finish nails.
Set the nail heads slightly below the wood surface.
Then measure the upper facer to fit precisely between the two side facers.
In this case the top facing is fastened between the two side facings with glue and No. 8 finish nails through the edges of the side facings into the ends of the top facing. If the cabinet has drawers, cut facers and install in the same manner. Cut door and drawer dividers to fit between the drawer bottom facer or facers and the upper or lower facer as needed. These can be anchored in place with toenail-driven, self-starting wood screws in countersunk holes, with glue and finish nails, or with glue blocks from the backside. Wood strips 3/4-by-1 1/2-inches are fastened inside the front and back, and to the sides at the top for anchoring a countertop in place.
Use a fine-toothed saw and make a square cut so there is no opening in the joint.
Nail the top facer in place, and then install the bottom facer in the same manner.
Install the divider facers in the same manner.
Anchor the ends of the facers with No. 8 finish nails through their mating facers.
At this point the cabinet bottom is ready to be installed. If plumbing is to be installed for a sink, and electrical connections for a disposal are needed, measure and cut the openings at this time. Then place the cabinet in position. The cabinet must be level in all directions. Use a four-foot level to determine level and wood shingles as shims to ensure a level unit. Locate the studs in the wall and fasten the cabinet in place with screws through the rear top nailing strip. The cabinet back can also be fastened to the wall with screws into the studs. Build the countertop and install.
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