Known the world over for its strength and corrosion resistance, stainless steel is a popular metal used for crafting billet grilles. The reason that it resists rust so successfully is that it has a high chromium content. In fact, for steel to be considered stainless, it needs to have at least a 10.5% chromium content. Plus, stainless steel is incredibly tough, resilient and easily fashioned into a multitude of forms and shapes.
Just like the aluminum, there are two types of stainless steel used in billet grilles. The more economical of the two, 409 series stainless steel, is commonly used for many different automotive accessories because of its sturdiness. The other type of stainless steel, 304, is another popular automotive metal. It has a higher chromium content for the ultimate in corrosion resistance.
ABS Plastic Billet Grilles
The most cost effective billet grille material available is the ABS Plastic. Widely used across the entire automobile accessories spectrum, ABS Plastic is a lightweight, rigid and durable thermoplastic material. While it is not as strong as stainless steel or aluminum, ABS Plastic still makes an excellent medium for building billet grilles because the plastic is impervious to rust and quite durable. For added customization, it can usually be painted to match or accent your stock paint.
To Billet or Not to Billet
After deciding what materials you would like you grille to be made out of, billet grilles can be divided into two camps based on their installation type: bolt over billet grilles and replacement billet grilles. Their installation is quick and easy. In fact my 8 year old son installed our bolt over grille on our ‘02 Ford F150 in nearly 5 minutes! :)
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